Process and energy

ISA-18.2 governance where the alarms actually happen.

Your alarm philosophy is only as good as its enforcement. Moonshot Lagrange enforces the lifecycle at the asset, carries the record across your DMZ to the enterprise, and never needs an inbound firewall port.

Moonshot Lagrange The operational reliability platform for alarm governance, from the machine to the cloud
Process plant operations and chemical refining facility
Governance you can audit

Your philosophy on paper. Enforced at the asset.

IEC 62682 requires shelving. Moonshot Lagrange governs it, along with every other rule your alarm philosophy sets.

Your alarm philosophy says
Moonshot Lagrange enforces
Operators may shelve nuisance alarms temporarily.
Shelving is capped at a 4-hour default, auto-expires, and stops at a plant-wide quota.
Removing an alarm requires management of change.
Out-of-service needs the MOC admin role, a ticket number and a rationale, and lands on a weekly report.
Safety trips must be inspected before reset.
The alarm stays latched after the condition clears until a supervisor or safety officer signs off.
Shutdowns must not flood the board.
Alarms suppress by design on equipment state, with a startup bypass delay.

Designed to adhere to ANSI/ISA-18.2 and IEC 62682, with network architecture aligned to IEC 62443. Supports PSM audits at sites that adopt ISA-18.2 as recognized and generally accepted good engineering practice (RAGAGEP). Cells keep governing alarms through network outages, and the record catches up when the link returns.

After rationalization

Rationalization lowers the noise floor. The flood is still a flood.

Operators who have run alarm management programs for years report the same shape of result: the steady-state rate comes down to something a panel operator can live with, while the peak rate during an upset and the standing-alarm count stay outside the benchmark. Tag-by-tag review fixes the alarms that should never have been configured. It cannot decide, at the moment of a trip, which of the next forty alarms is the cause.

What rationalization fixes

Bad actors and chatter

A small set of tags produces most of the load. Finding and resolving them is configuration work, and it works.

What it leaves

Peak rate and standing alarms

The upset still arrives all at once, and alarms that cannot clear still sit on the console for weeks.

What governance adds

State, at the moment it matters

The cascade collapses to one incident. Suppression is time-bounded and audited. A safety trip holds until someone with authority clears it.

This is why an engagement starts with an assessment rather than a license. We measure your alarm system against EEMUA 191 and ANSI/ISA-18.2, show you which tags carry the load, and show you what is left once those are fixed. That remainder is what the platform governs.

Built for remote sites

What happens when the link goes down.

The link drops

Alarm evaluation, local history and the operator console keep running at the asset.

Events queue on disk

Governed alarm events spool locally with their original edge timestamps.

The link returns

Replay is rate-limited so the backlog never chokes a narrow satellite or cellular link.

Live alarms go first

Current alarms stream ahead of the backlog, and headquarters ends up with the same record as the control room.

Remote energy site monitoring equipment

Outbound-only across the DMZ

Remote access, provisioning and data sync run over outbound-only mTLS. The only Moonshot component in your DMZ is a thin relay.

OT isolation

Dual-NIC design with IP forwarding disabled; PLC tags read-only by default.

Your stack stays

Subscribes to Kepware or Ignition over MQTT or OPC-UA.

See it in 30 minutes

Three process and energy scenarios, live.

Steam boiler drum equipment

Steam boiler drum trip

The safety system acts

The burner management system trips the fuel.

Moonshot Lagrange governs

Emergency work order; alarm latched until a qualified supervisor inspects the gauge glass and signs off.

Gas compressor turbomachinery

Gas compressor surge

The safety system acts

The machinery protection system holds the restart permissive.

Moonshot Lagrange governs

P1 work order; alarm latched until a rotating-equipment specialist verifies bearing clearances.

Chemical reactor containment vessels

Reactor thermal runaway

The safety system acts

The safety instrumented system quenches the reactor.

Moonshot Lagrange governs

Emergency work order; alarm latched until the process safety manager inspects and authorizes reset.

How every scenario works
“The safety system takes the protective action. Moonshot Lagrange governs the alarm, the work order and the sign-off.”
Standards

Designed to adhere to ANSI/ISA-18.2 and IEC 62682.

Network architecture is aligned to IEC 62443 zone and conduit principles. Moonshot Lagrange supports PSM audits at sites that adopt ISA-18.2 as recognized and generally accepted good engineering practice (RAGAGEP).

On the roadmap, not yet available

Plant-tier alarm KPI engine

Alarm rates per operator hour, floods, chattering, stale alarms and top bad actors, computed on premises below the DMZ, with no cloud egress.

30-day pilot

One line. Thirty days. Read-only.

Start with a paid pilot on one production line. Moonshot Lagrange runs on a single industrial PC that you own, or one we supply preloaded. We set it up against your alarm philosophy and tag list and leave it governing alarms for thirty days, with engineering support through the window.

It reads your control network and writes nothing to it. No setpoints, no commands, no change to what your equipment does.

What the pilot includes
  • One gateway, one line, one PLC protocol, an agreed tag count
  • Setup against your alarm philosophy and tag list, with engineering support
  • Thirty days governing alarms in production
  • You keep the benchmark, the sizing recommendation and the decision
What it asks of you

No changes to your control logic or alarm configuration. No rip-and-replace, no data lake, no IT project to stand up first. Read-only from day one.

Let's chat.

What does your alarm philosophy promise?

Show us the shelving, out-of-service and latching rules on paper. We'll show you them enforced at the asset, through an outage, and in the audit trail.

Book a 30-minute showroom tour

We'll reply within one business day.

Moonshot Lagrange

Software for industrial operations, built in Houston, Texas.